Copper slag, generated mainly during copper smelting, and classified as a potentially harmful waste, is an important secondary resource containing not only …
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A possible method for decreasing copper losses to slag is to modify the slag to enhance the essential properties and increase the settling rate. Reduced copper …
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The copper slag produced by the slag cleaning furnaces as a final by-product, yields copper in the range of 0.55–1.3 wt.% in the discarded slag, with copper losses of most plants in the discarded slag limited between 0.8 wt.% and 1.0 wt.% (Coursol et al., 2012). However, the final copper slag still contains large amounts of valuable …
The objective of this investigation is to produce concrete by replacing fine aggregate and coarse aggregate with copper slag and steel slag. After 7, 28 and 56 curing days, the mechanical ...
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1. Introduction. With centuries of development, natural resources extraction and utilization are further linked to the solid waste emissions, which is an essential emblem hindering the environmental system (Sivasakthi et al., 2021; Zuo et al., 2020).Copper slag (CS) is a solid waste discharged during the copper smelting and copper refining …
We carefully study the operations of each facility to custom design a comprehensive program for transporting copper slag. Our services include: Transportation; Pot Carriers for molten slag, blister and matte; …
The chemical composition of copper slag varies with the type of furnace. The typical composition of smelting slags is Fe (as FeO, Fe 3 O 4) 30–40%; SiO 2 35–40%; Al 2 O 3 up to 10%; and CaO up to 10%. The density of copper slag varies between 3.16 and 3.87 g/cm 3 based on the amount of iron content. The average specific gravity of copper ...
Numerous slags are produced as a second stream which is not desired in various metallurgical processes, e.g., copper slag (CS) from smelting and processing of copper ore [1,2].The main mineral ore source for copper is chalcopyrite (CuFeS 2), with the smelting process contributing approximately 80% of the global copper production from …
Some physical and mechanical properties of copper slag is shown in Table 2. Air-cooled copper slag has a black colour and glassy appearance. The specific gravity varies with iron content, from a low of 2.8 to as high as 3.8. The unit weight of copper slag is somewhat higher than that of conventional aggregate.
Turning waste into wealth: Synergistic recovery of metal from copper slag. Copper smelting is a major source of copper production, generating significant amounts of slag. In 2022, China produced over 11,000 kilotons of refined copper, leading to 2.2 to 3 tons of slag per ton of copper produced. This slag contains valuable metals like copper …
is Asia, the continent with the largest production of copper slag in the world through producing 7.26 million tons of copper slag per annum [22,23]. Therefore, there is a need for utilization of this generated copper slag. North America, Europe, South America, Africa and Oceania produced 5.90, 5.56, 4.18, 1.23 and 0.45 million tons of copper ...
Copper slag, a waste solid produced in the copper smelting process, is a high-quality secondary resource with huge output. The recycling and utilization of …
Songyan Liu. The pyrometallurgical processing of copper concentrates generates large amounts of iron and copper-containing slag. It is an available way to separate and recover iron and copper by ...
Steel slag, copper slag, lead-zinc slag, and electric furnace ferronickel slag are the most common metallurgical slags that could be used as supplementary cementitious materials (SCMs) and aggregates.
The copper slag samples used in this study were the mixture of converter copper slags and old slags abandoned by Jinchuan Group Co., Ltd. in the last century. The chemical composition of copper slags is shown in Table 1. The content of Cu in slags is 10.6%, which has a high recovery value. The content of S is 5.03%, and the molar ratio …
Copper slag is composed of iron silicate obtained by smelting copper concentrate and silica flux. One of the most important criteria for the utilization of this secondary resource is the recovery of iron from the slag matrix to decrease the volume of dumped slag. The molten oxidation process with crushing magnetic separation appears …
Abstract. Copper slags are a by-product generated from copper extraction. Rich in iron oxide, silica, calcium oxide, and alumina, copper slags are mostly stockpiled …
Thus, implementing technologies of slag treatment is a complex and challenging task. Within this paper, application options, the environmental behavior, and …
Globally a large volume of copper slag (Table 1) is produced which can be approximated to 2.2 tons of slag generated for every ton of copper produced [9].The annual worldwide production of slag is approximately 24.6 million tons in the early century [6, 7] and increasing at a rate of 11% per year [6].Table 1 illustrates the magnitude of …
Copper slag which is a by- product of the manufacture of copper is one of the promising industrial byproducts. It can be used in the construction industry as a partial substitute of either cement ...
The reaction kinetic parameters and reaction mechanism of reduction process for copper slag were studied, which provided a theoretical basis for iron recovery from copper slag by reduction modification–magnetic separation. The effect of C/O ratio and CaO content on the reduction process of copper slag was discussed in non …
A study published in Transactions of Nonferrous Metals Society of China detailing a novel method for the recovery of copper, lead, and zinc from copper smelting …
Potrerillos smelter uses Codelco Teniente Converter technology for further refining copper after the smelting. The slag from this process contains 8-11% of copper. In the new concentrator the slag will then be processed to maximize copper recovery and metallurgical yield. The new plant will process 1,700 tonnes of slag per day.
2.1.3 Fine Aggregate. Locally available sand is employed as natural fine aggregate (NFA) in the research work. Copper slag, as shown in Fig. 1, obtained from Hindustan Copper Limited (HCL), Jamshedpur, India, is used as fine aggregate.Gradation analysis of NFA and CS as represented in Fig. 2 is carried out in the laboratory and in …
During the pyrometallurgical extraction of copper, a significant source of copper loss is discarded slag. In 2021, the global smelter production of copper reached 21.4 million tons [], and the slag produced was approximately 2.2 tons per ton of copper [].The most considerable amounts of slag come from the smelting furnace and often …
The silicate slag and copper matte that are the byproducts of smelting copper in a reverberatory furnace contain SiO 2, FeO, Fe 3 O 4, CaO and Al 2 O 3, and Cu, Fe and S, respectively.These components influence the oxide (Cu ox), sulfide (Cu sul) and total (Cu total) copper content lost in the waste slag.This paper uses multiple linear …
For some in Anaconda, slag is also an economic opportunity, a pathway to a revitalized city. So far, attempts to monetize it have failed to live up to the dreams — yet the dreamers keep coming ...