Matchplate moulding for green sand casting explained

The DISA MATCH moulding machine's version of the process incorporates the unique DISAMATIC vertical blow/squeeze method, proven to optimally distribute sand, minimise pattern wear and consistently produce hard, accurate moulds. ... DISA MATCH. Green sand moulding machines are available in six mould sizes and reach speeds of up to 180 …

New DISA MATCH with smaller mold size

DISA has launched a new version of its DISA MATCH matchplate, green-sand molding machine in the 14/19 mold size popular among US foundries. The new DISA MATCH 14/19 employs the unique DISAMATIC® Blow/Squeeze mechanism to consistently produce high-quality castings at speeds of up to 180 uncored molds per hour with fast pattern changes …

Osborn 212/214 RJW Molding Machines

EMI's 212/214 RJW molding machines are heavy duty units designed for long, trouble-free service. The swing-head design with heavy ribbed steel post and squeeze beam construction withstands rugged work demands. Working parts, fully enclosed for protection from sand and other contaminants, are designed with all lubrication points readily ...

DISAMATIC 240-280

moulding like DISA. DISAMATIC 240-280 machines: • are the fastest on the market - up to 450 uncored moulds per hour • change patterns rapidly • can produce the large moulds with ease • come with a wide range of performance-enhancing options Big quality DISA's renowned engineering and design quality gives you:

Vertical moulding for green sand casting explained

These are the six operations of the vertical moulding process: The moulding chamber is filled with sand from. above. One pattern plate is mounted on the pressure plate (left) and the other plate is mounted on the swing plate (right). The pressure plate and the swing plate move. towards each other to compress the sand and form the mould.

DISAMATIC 2110

Performance benefi ts for the modern foundry 3 Excellent accuracy The mechanical design of the DISAMATIC® 2110 means that DISA is able to guarantee moulds with a machine-dependent mismatch of less than 0.20 mm. The need for machining is thereby reduced to an absolute minimum – or even eliminated.

DISA 231

Open the catalog to page 1. Machine evolution sets new standards The new DISA 231 builds on the well established DISA 230 to take precision, flexibility and reliability to a new level. Founded on the experience of more than 120 installed DISA New Generation moulding machines, the DISA 231 delivers high capacity, superior quality and rock …

DISA New Generation Vertical Moulding Machines

Fastest way to produce large castings The DISA New Generation series of vertical green sand moulding machines sets new standards for speed, quality, reliability and cost effective production. More than 150 foundries …

DISA New Generation Vertical Moulding Machines

Leading quality and productivity 12 good reasons for choosing the DISA New Generation 6 Fastest moulding machine on the market with up to 450 uncored moulds an hour Superior uptime with fewer moving parts, more rigid design and reduced maintenance and parts usage Minimal machine-related mismatch for less fettling, lower production costs, …

Matchplate sand molding machine

automatic molding machine DISA MATCH 32/32. adjustable molding machine DISA ARPA. automatic molding machine DISA FLEX. Find out all of the information about the DISA product: matchplate sand molding machine 240, 250, 270 & 280. Contact a supplier or the parent company directly to get a quote or to find out a price or your closest point of …

Disa Casting Sand Molding

Manchester Metals LLC Iron Casting Foundry Facilities. Green Sand Molding. Disa Forma 3030: 19" x 25" Flask Horizontal: Disa Matic 2110: … 2 Large casting cells. Lab Facilities. Spectro Max Spectrometer.

DISAMATIC, Vertical Moulding Technology

DISAMATIC 270 and 280. Vertical green sand moulding machines for foundries producing good quality large castings at high speed. We replaced our DISAMATIC 2070 with a new DISA 270 moulding machine and gained a 50% capacity increase. The DISA 270 is running at a steady speed of 410 moulds per hour. The high casting quality, low scrap …

North America Green Sand Molding Machine Market 2024 …

North America Green Sand Molding Machine Market 2024 Comprehensive Strategic Report with Sinto, DISA, Loramendi (Mondragon), KKEL WAGNER, Tokyu

Green Sand Molding for High-Quality Nonferrous Castings

Green Sand Molding for High-Quality Nonferrous Castings | DISA | Foundry Management & Technology. Latest from Molds/Cores. Inductotherm. Melt/Pour. …

DISAMATIC D1, Greensand Vertical Moulding Solution

DISAMATIC D1 is ideal for high-speed, high-quality production of smaller ferrous, aluminium and copper castings, it offers flexible production options well suited for jobbing foundries running shorter series of castings. A state-of-the-art control system and operator interface ensure highest levels of automation and minimal operator requirements.

Automatic molding machine

automatic molding machine DISAMATIC D1. sand molding machine DISAMATIC D3. vertical joint plane. matchplate sand molding machine 240, 250, 270 & 280. automatic molding machine DISA MATCH 24/28. automatic molding machine DISA MATCH 28/32. automatic molding machine DISA MATCH 32/32. adjustable molding machine …

DISA Foundry Projects

Jtul, Norway Installed: 2005Production:Stove and oven castings Plant:DISA 270-A Moulding LineDISA WM-1250 Shot Blast Machine Sand Plant with DISA SAM Mixer Polygon Screen Dust Collector DISA Remote Diagnostics (RDA) ATLANT, Belarus Installed:2004Production:Compressor parts Plant:DISA 230-X Moulding LineDISACOOL …

Pneumatic Sand Moulding Machine

Design and Fabrication of Pneumatic Sand Molding. pneumatic sand molding is to build automation environment in industry and adopt the industry 4.0. And although for this operation we don't required skilled worker like manually sand casting. By using pneumatic piston the sand in the mold box rammered packed effectively through out the. Inquiry

Casting & Moulding Equipment, Sand Casting

World-class engineering to lower your cost per casting with our moulding and digital solutions. Read more here. DISA® develops and manufactures a complete range of …

General Specification

CIM modules are available on request. Dimensions Mixer height without hopper (mm) Sand weigh hopper height (mm) Mixer diameter (mm) DISA Vertical Sand/metal capacity max Metric tonnes/h US tons/h) General Specifications Water consumption At 32 °C inlet temperature (litres/min) At 32 °C inlet temperature (US gallons/min) DISA FLEX Max ...

FBMX Flaskless Molding Machine

The FBMX Flaskless Molding Machine is the newest molding machine in this series. FEATURES: High Speed, with mold rate up to 163 molds/hour without core set time. Top & bottom Aeration Sand Filling technology suited best for deep-pocket patterns to eliminate shadowing. Squeeze Pressure Balance Control to ensure stable molding and prevent …

Design Trends for Automated No-Bake Molding Systems

Other UMM sizes are producing at rates that are equal to or close to automatic green-sand molding machine production rates of 65 molds per hour, in sizes from 12x12x4/4 to 36x36x12/12, with two or three operators, depending on the design. Existing green-sand matchplate machines have simple wooden boxes mounted to them …

Moulding Machines & Foundry Equipment

Foundry Equipment. DISA offers a full range of moulding equipment for the production of high quality castings, whatever your budget, whatever your casting requirement DISA has the foundry supplies you require. DISAMATIC ® - the ultimate choice for high volume, flaskless vertical production of quality castings with unmatched speed of up to 510 ...

DISA Matchplate Moulding Machine

The DISA MATCH 14/19, 16/20 and 20/24 machine can reach speeds of up to 180 uncored moulds per hour. It delivers a maximum machine-related mismatch of only 0.2mm (0.25 for the two larger mould-size versions). Maintenance-friendly design, including easy access to the moulding area, reliable service support and wrap-around preventive maintenance ...

DISAMATIC C Lines, Foundry Machinery & Supplies

The DISAMATIC C3 is a vertical, green sand moulding system capable of producing a wide range of grey iron, ductile iron and other metal in various sizes. The basic equipment includes the moulding machine and the automatic mould conveyor system. The DISAMATIC C3 benefits from the knowledge, expertise and technology gained from …

Northern Iron and Machine Adds DISA Line

New Molding Machine Fits Right In. Feb. 27, 2024 . Skuld LLC. Issues and Ideas. Plant to Restart as Lost Foundry . Feb. 6, 2024 . DISA. Molds/Cores. Green Sand Molding for Nonferrous Casting. Feb. 2, 2024 . Sinto America Inc. Molds/Cores ... a ductile and gray iron foundry in St. Paul, MN, has started up a new DISA Match 130 automated ...

Green Sand Molding for High-Quality Nonferrous Castings | DISA …

A bonus for BQC 'going green' has been the cost savings. The new line's green-sand molds produce a fine surface finish in the final casting, typically around 300-325 RMS (AA-CS-E18-92); Products with releases or very tall risers can come close to 250 RMS. What's more, Brandon Boose explained, is that "there's far less fettling and ...

Moulding Machines & Foundry Equipment

DISA sand plant solutions are perfect for foundries wanting unbeatable reliability, durability and cost-efficient operation of their sand plant. ... Green sand moulding machines are available in six mould sizes and reach speeds of up to 180 uncored moulds /hour. Rapid, precise pattern changes allows jobbing foundries that specialise in the ...

DISAMATIC® Vertical Green Sand Moulding Machines

We set the standard for green sand vertical moulding technology for speed, quality, reliability, cost effective production and work environment. Take a look at our vertical …

DISAMATIC 270-280 Casting Machinery

The DISAMATIC 270 and 280 is a range of vertical green sand moulding lines for large castings (with mould sizes of up to 1050 mm by 1200 mm and a thickness of up to 675 mm). Their rigid design assures higher dimensional tolerances for optimal large mould accuracy, reducing or even eliminating the need for finishing work.

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